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The award winning MATRIX-F FT-NIR spectrometer allows the direct measurement in process reactors and pipelines, leading to a better understanding and control of the process.
The advantages of real time, on-line FT-NIR analysis have been well established. However, conventional spectrometers can only be installed close to the process that they are monitoring, which makes the analyzer be exposed to a hostile environment, like drastic temperature changes and exposure to dust and dirt. Furthermore, the instrument needs to be positioned in hard-to-access and often Ex-protected area.
By using fiber optics technology, the difficult to reach measurement points can be accessed by industry hardened fiber optic probes, while the MATRIX-F is positioned, e.g. in an analysis house. Bruker Optics offers complete solutions for various on-line analysis tasks.
The MATRIX-F is the only FT-NIR spectrometer which can measure material in contact as well as contactless with just one instrument using light fiber technology:
Fiber Optic Probes: Classic diffuse reflectance, transflectance or transmission probes with various path lengths can be adopted as well as process flow cells or pilot plant assemblies. Various probe materials are available, like stainless steel or Hastelloy.
Heads for Contactless Measurements:The fiber optic NIR illumination and detection head contains tungsten sources which illuminate the sample. The scattered light is collected and guided via a fiber optic cable to the spectrometer. This way, a contactless measurement can be performed remotely, opening a whole array of new applications. Up to six heads can be connected to one MATRIX-F emission or MATRIX-F duplex spectrometer.
The Bruker Optics FT-NIR technology incorporates state-of-the-art optics for outstanding performance and stability. The heart of the instrument is Bruker ́s permanently aligned RockSolid interferometer with cube corner mirrors, providing consistent high quality results, less downtime and highest stability.
Unlike flat mirrors, cube corners are practically immune to mirror tilt (i.e. angular movement of the mirror). This is an important consideration since the light returning to the beam splitter must be precisely recombined to avoid a reduction in stability, resolution, and spectral quality. RockSolid interferometer ensures exceptional stability and reliability even in harsh environments, making it ideal for the laboratory as well as the factory floor.
Typical Application for the FT-NIR Online spectrometer could be used in Edible Oil, Feed & Food, Chemical Industry, Milk Industry, Sugar Industry as well as highly regulated industry like Pharmaceutical industry.
Example in Edible Oil Industry
One key application is the constant analysis of the oil during industrial deep-fat frying operations. With FT-NIR not only the frying oil quality can be directly assessed, but it is also possible to gain insight into those variables that can influence the frying process.
Example in Milk and Dairy Industry
A key process in the milk powder production is the spray drying step, which has characteristically a high energy consumption. This will lead to a better controlled drying efficiency in respect to the target value of the moisture content, reducing not only the energy consumption, but also leading to less down time, fewer out-of-spec batches and in an increased overall productivity of the process.
Example in Pharmaceutical Industry
The production of tablets in the pharmaceutical industry involves mixing, granulation, drying, compression and coating. These different processing steps can be monitored online with a MATRIX-F in combination with a diffuse reflectance probe or a sensor head to ensure the product safety and minimize the risk of faulty batches.
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